Opening front windows
And some more
Back to front cabin windows, the two side windows are opening on the real boat so I thought I’d give it a go since there’s time to be used up. I actually made 3 attempts at the windows, the first two were OK but not to the standard I envisaged at the start of the job, so I’ll just detail the final ones which are fitted.
The first attempts had ill-defined frames made from ply so I wanted to make these better, I used brass wire to form the outer edge which was bent around a former, a left and right hand version being port and starboard, these were silver soldered together at the joint. These wire frames were epoxied onto a ply backing and then the ply was shaped to the form of the wire frame, the centre aperture was marked out using a "pencil and washer" to give an exact width and form following the outside profile this was then taken out with the scroll saw. A final trim and sanding followed by a coat of etch primer they were then put aside whilst I made the Plexiglas window. After final painting the window “glass” was secured in place using canopy glue. Since the windows are opening there had to be a hinge system, and for this I used some brass piano hinge that was only 2.5mm when closed. I used some 0.5mm pins to secure the hinge to the frame along with a careful dab of cyno. Now final fix to the cabin again 0.5mm pins were used. The window needs some sort of “hold open” system so I bent a piece of brass wire and drilled a hole in the lower front frame through the cabin structure, this formed a sliding action capable of keeping the window open. As the window opening is effectively double-glazed there’s no chance of any water ingress,🤞 hopefully