Brushed twin and esc stalling?

Started by Karoq
12 replies 29 likes 0 followers Last activity: 1 hour ago
#13 4
@Karoq Hi, I found this info on the HS540, most of the specifications you mentioned line up, but that 60A stall load sounds very high for a motor of this size. I agree that if you have two motors drawing even 1.9A no load then that single NIMH battery could well be struggling once you put the boat in the water and start to load the motors up.

HS540 High Torque DC Motor 6-12V — Switch Electronics | Your One Stop Component Shop https://share.google/oqTbEpmwQOb1GmSDX

Tricky to say re the props without knowing the pitch, sounds like those motors like to rev given a 20,000rpm no load top end. You may need to experiment to get the best result, so if the boat is heavy a smaller, lower pitch prop will allow the motor to rev with manageable current draw, up the diameter or the pitch and the motor will load up more. And as you have a pair of motors the props should ideally counter rotate, left and right handed.
Best regards
David.
#12 5
I found a datasheet for my motors ( voltage 7 volts ) and I think the batteries may not be up to the draw, the motors no load is @ 1.59 amp. Stall speed is something like 60 amps .
Props are 36mm so they should be OK?

I'll double up on the batteries and the ESC and see what happens , thanks for the suggestions
#10 18
@Chum444 sure. This is what I have. It will tell you what your amp draw is in real time and (at least until you unplug it) tell you how many amp hours of power you've used. It uses the same connectors as my LiPo battery packs so I didn't have to wire it up.
https://www.amazon.com/dp/B0DZNBRLJX

This larger one, that requires you to add your own connectors also gives you peak watts - which can be super-handy. I just didn't need it as I don't do models I can't hold on to, throttle it up, and read the display:
https://www.amazon.com/HTRC-Precision-Analyzer-Battery-Voltage/dp/B06XPVKY13?th=1

Both of these are generic and can be had from a number of folks with bewildering names at a slight variety of prices.
Liked by ToraDog and AlessandroSPQR and
#8 21
First, many NiMH batteries of 4000mAh are only good for around 4 amps of draw before voltage drops. Some can't do that much. Cells designed for high drain could do more like 10 amps or more. But, I don't think either of us has a good way of knowing how high drain your battery is designed for.

Those motors will draw at least 4 amps EACH at full throttle, and that's assuming that your props aren't too big for them. And, a starting surge would be higher.

So, you may simply not have enough battery. You would likely have to try a LiPo or two or three of the packs you are currently using in parallel. Pretty much any LiPo that size should be good for at least 40 amps of draw. That's why more folks don't use NiMh and LiFeP04 packs - they can't keep up with motor draw unless you have good size packs and lightly loaded motors.

As to the motors, I saw similarly labeled motors on Ebay - labeled as 20,000 rpm no load and 1.9 amps no load at 12v. I also saw a UK vendor for a similarly labeled motor indicating that the motor is capable of putting out 47 watts of power. If that's at 12v it's about 4 amps. That's not to say that the motor CAN only draw 4 amps. That's just as much power as it should be allowed to draw before one worries about overheating. Stall current would be higher.

I don't know if motors with that label are generic or come in different windings. So, I don't know if your motors will behave that way - but there is a reasonable chance that they will.

What size are your props? A motor with that high a no-load speed is going to have fairly low torque, and I would not run it with any prop larger than the diameter of the motor can - 35mm. A larger prop, or even a particularly high pitch prop that size could cause it to overheat, as motors get much less efficient as they approach peak power output. Please note that if it's over-propped, running it on only 7.4v won't save it. It can still overheat. If you have larger props, you need bigger motors (or brushless - but the darn things whine like crazy).

As other folks have suggested, it would be good to test the amp draw. I don't test a motor at stall. I bought a little amp meter on Amazon that plugs in between my battery and ESC, using the same connectors as are on my battery packs. I read the draw at full throttle in a large plastic "test tank" - (storage bin for Christmas wrapping paper that can easily take a model that is over 1M in length). Some of the examples of such meters on Amazon will retain a memory of the maximum amp draw as well, so can be tested on the water.

As to your ESC - while the specs on the generic Chinese units ARE often absurdly over-rated, 4 or 5 amps per motor at full throttle is not unreasonable, and if the unit is good and doesn't need to be reprogrammed for your radio, it should be OK. If in doubt, you can always pick up an Mtroniks Viper - albeit for quite a bit more money for the capability. Personally, I am moving to Sabertooth 2x12RC units designed for robotics. They handle 2 motors and don't whine at low speeds like the Vipers. I don't know if they're available in the UK, however.

In general, I've had pretty mixed luck with the generic ESCs - some are great, but some have unexpected issues like needing to be programmed for my equipment or not have a usable neutral in the center.
Liked by ToraDog and AlessandroSPQR
#7 24
My motors are described as HS540 6-12v which I think it will run on a voltage between 6 and 12 volts.
The ESC I dont think will be 320 amps it is just named that in the description , nothing to indicate on the esc what rating it is , I'll try the procedure suggested by ToraDog and work from there

Hi Chum The ESC is supposed to handle two motors , it has the two red and two black wires but I can wire in another the same to see if that makes a difference.

Both you and DJW have given me ways forward and things to try out

thanks
Liked by AlessandroSPQR and Chum444
#6 25
As I follow up, it should be remembered that a "540" motor refers to the can size of the motor. Not, the speed, torque, current draw, or voltage.
Liked by RNinMunich and AlessandroSPQR and
#5 29
First, your information is rather thin. Also, you indicate that your ESC is a 30 amp unit, then you indicate that it is a 320amp unit. ??? Which is it. If the latter, as Chum says, beware..
The capacity of the ESC is irrelevant unless you know the current draw of the motors. 540 motors come in all sorts of different sizes. Also, what voltage are your motors? You have indicated that you are using a 7.2 volt battery, so are your motors 6 volt? if so, then they are drawing twice the amperage of a 12 volt motor.
I would start at the being. Determine your true motor specs., voltage and current draw. The latter can be done if you have specs for the motor. If not. hook up an ammeter in series with one of the motor leads, and apply the appropriate voltage to the motor while holding the shaft. DO THIS ONLY FOR A MOMENT!!! Long enough jus to get a reading on your meter. That reading will be your STALL current draw. The maximum draw of that motor. That number times two should be exceeded by the maximum current rating of your ESC. By how much is up to you.
If your motors are 12 volt. you need a 12 volt battery supply.
Make sure you shafts run free. No two motor and shaft arrangement ever turn exactly the same. Don't worry about that.
Liked by ChrisF and AlessandroSPQR and
#4 31
I would begin by testing the esc with just one motor attached. If that works satisfactorily the implication would be that the esc cannot handle the combined current requirements of two 540 motors. I’m told that the Chinese esc’s current capacities are highly overrated.
You may need an individual esc for each motor. If you do find this to be the case don’t forget to disconnect the red wire in the receiver plug on
one esc. Otherwise they will both be trying to control both motors. You want one “master” esc (red wire connected in the receiver plug) & one “slave” esc (red wire disconnected in the receiver plug).

The alternative to an esc for each motor is to install an esc with a higher current rating. One of my boats (my avatar) has a 45A esc controlling twin Johnson 540s. Works quite nicely.
Liked by ChrisF and AlessandroSPQR and
#3 35
The esc worked as far as I could figure . ebay china special, its a 320A brushed high voltage esc with cooling fan builtin on top .It finds the centre position automatically, thats the sound when first switched on, a high-frequency drive system with overheat protection, low voltage protection and uses a low resistance field effect tube. No other instructions were included.

This is the first testing in water and the shafts seem OK to me ( a novice)

I did notice one motor seems to start to run before the other . So I suppose that that shaft might be tighter than the other , I'll check out that one.

I do have another esc same type and make ,so worth trying that out .

Thank s for your pointers
Liked by AlessandroSPQR and chugalone100
#2 42
Hi, could you specify the type of ESC being used..? Other thoughts would be has the ESC been set up and working well before, or is this first testing..? Also, are you sure the shafts are running free..?
Best regards
David.
Liked by ChrisF and AlessandroSPQR and
#1 46

Brushed twin and esc stalling?

I've got my twin motors ,540s and a 30 amp esc for twin motors installed into a hull and when testing in the bath they seem to stall. When first initialising the esc beeps an light flash, which I think is normal but when opening the throttle the motors speed up then stop dead, the esc starts flashing and a long tune starts playing then stops and the motors start to respond again. The battery is a 7.2 v nmh 4000amh. Just tickling the throttle it works quite happily but very slowly.

Could it be the esc underrated or the diodes or caps I fitted across the motor terminals giving trouble and causing a short circuit ?

Any suggestions on how to cure this problem will be most welcome

Thanks
Liked by ChrisF and AlessandroSPQR

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