40" Seaplane Tender, new build

Started by jbkiwi

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jbkiwi Opening post

40" Seaplane Tender, new build

Just started a 40" model of a 41'6" seaplane tender. I have been wanting to do one for years and now that my 36" 100 series 64ft HSL is done I was getting itchy fingers. Started with drawings from the 1976 Model Boats mag (part of the series on ASRs they did back then) which show frame shapes and positions, and enlarged them to 40" (A-O paper after rearranging the images on the A4 primary enlargement used as printing 'pattern' to enable max size on A-O. )
I did the same with the HSL and with a bit of fiddling got all the frames to line up nicely to shape. You have to be a bit inventive building this way regarding framing material etc, but it's possible if you have previous building experience. I found with these particular drawings that the frames were not drawn with identical profiles (left and right sides) so I had to create 1 side and flip it for the opposite side. I also had to create an extra frame between 2+3 as there was no real support for the stringers without it.
The front top deck frame is cut from 3mm ply, as are the frames,-(ply is from packaging of a big Toyota Landcruiser axle recall which was done during my time at Toyota, which is 3 ply, very light, and perfect for this type of job, and not to mention, free!) I borrowed this frame method from the old 60s Vic Smeed MTB plan and it makes a good strong bow section to work with (used it on the HSL also.)
Ply longerons are run through from transom to F2 with hardwood stiffening between transom and F4. Chine, gunwale and mid stringers are 4mmx2mm Beech, bottom stringers are 3x3 beech with mid stringer doubled. I may have to put extra stringers in the sides but that will depend on how the planks lie in the flares. planking will be 1.5mm balsa as the flares are quite pronounced especially in the bow area, and you just can't get sheets to go round the compound curves.
Hull will be glassed and faired when finished and sealed with thin resin inside once everything is ready. Cabin is reasonably easy but takes a bit of working out and fiddling with due to lack of any plan, but it seems to be working out reasonably with the use of photos etc.
The model is going to be a representation of a tender which was imported privately in the 50s by a doctor in the Milford sounds area here in the South Island of NZ, to enable him to visit patients, due to there being water access only in many of the remote areas. I have modified the drawings to represent this boat, which included changing the mast and removing the rear oval port and replacing it with a small round port, (not sure why this was changed, maybe an interior modification made the large port unnecessary ?) The boat ended up in Auckland at some stage and was owned by a family not far from my place for a number of years (pic is on the hard at our local yacht club in the 70s, - colour pic is from a friends super 8 movie taken from his boat, on an outing together with Jaguars owner 60s/70s). It is now apparently back in the South Island being restored.
The model will use brushed 540 motors with twin ESCs etc but still a way off yet. I have to work out a way to make the cabin removable either with or without the rear cockpit, but more likely it will be a 2 piece job. It's a bit of a make it up as you go project.

Model Boats frames boat sheets Landcruiser motors ESCs
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2 comments
  1. JOHN
    Midshipman
    hi there
    looking at the photographs of your rudders. I was just wondering, would it not be worth using a system called the closed loop system? this gives you a better / more precise control over your rudders. I take it that the rubber tube between the two rudders is just a temporary thing - just to get the size etc., ? but, here's a photograph (if you don't mind) of a system I use on the majority of my twin ruddered models - especially on MTBs and high speed models.

    John
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40" Seaplane Tender, new build B

Finished planking hull, now started on fairing it. Planks (1.5mm balsa) were just pulled in to the center stringers by clamps and thick cyno'd to those first, then once set, top and bottom ends of the planks cyno'd. When dry, a bead of balsa glue run along every stringer to keep everything in place. Once faired, it will be glassed and once done the inside will be worked on. Deck will be 1.5mm marine ply, but I will have to resist the urge to stain it, as the subject boat had painted decks.

bead decks
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40" Seaplane Tender, new build C

Hull planking and fairing finished, but had to drop the up-sweep of the chine at the bow by about 1/4" (using filler) as the 12 frames chine positions shown in the drawing were too high. The bottom faces of the 12 frames need re shaping to bring the chine down to the correct progressive curve. Bit late now but is looking ok, apart from a slight hump at frame 2. Once glassed I'll work it a bit more. Always hard to see what the hull shape will be till you cover it.

frames
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  1. Martin555
    Fleet Admiral
    Hi John,
    I am sure that after you have done a bit more tinkering it will not notice.
    Good work, keep it up.

    Martin.
    Liked by BOATSHED
  2. jbkiwi
    Fleet Admiral
    Thanks Martin, if you look in my 'harbour' you will see the 100 series HSL I finished a year or so ago which was built in an almost identical way (drawings were also from same Model Boats mag from 76 ) and was just basic. Luckily we still have both ex RNZAF examples still running in NZ (4 seaplane tenders (one restored in the RNZAF museum in Christchurch & Jaguar,-a private import) plus the 64 foot 100 series HSL (modified) in Auckland. Jaguar is being restored at the moment. The seaplane tenders were used by our RNZAF (Hobsonville/Whenuapai) marine section Sunderland base here in Auckland and Wellington. They were also used at the RNZAF seaplane base in Fiji (Laucala Bay - Sunderlands & Catalinas) during the war along with Maiami ASR boats and a number of other Airforce launches. BTW, managed to get everything in the blog section thanks to you and Doug.
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40" Seaplane Tender, new build D

Motors I'll be trying in the ST are either the 'Gool' (black motor) 540 (replaceable ball bearings and brushes and adjustable timing) or the Feilun boat spare 540 motor complete with mount and cooling. Also bought 4x stainless 250mm driveshafts with ball bearings ( $8 NZ on a big discount on Banggood) remains to be seen how good the bearings are. Will be running twin motors through twin car ESCs.
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16 comments
  1. jbkiwi
    Fleet Admiral
    Hi Doug, just found a similar brushed ESC on AliXpress which has instructions which seem to better describe the actions of the ones we were discussing (if you can understand Chinglish) also have seen review on HK for a Hobywing ESC with a similar action (Rowan did a review I saw also, and was not happy with the performance, - thought I was onto a good thing for a moment) https://hobbyking.com/en_us/hobbywing-quicrun-60a-2s-3s-waterproof-brushed-esc-for-1-10.html
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  2. BOATSHED
    Captain
    Great film Cliff Robertson plays John F Kennedy. I still have it on my DVD player hard drive. Watched it many times. Another great one is "They Were Expendable" also has the MTB's in it.

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40" Seaplane Tender, new build E

A bit more fairing work and sorting out the chine near the bow. F1 and F2 need modifying to get a more gradual curve towards the bow (bit late but nothing a few shovels of filler won't fix (just plastered on another batch to blend in the flare). F2 also should go back slightly as bow looks a bit 'full' at that point.
Forgot to mention earlier that the center top 'spine' (10x6) spruce is glued into the frames with keel to help keep everything straight while fitting stringers etc. This can be cut out where access is needed when hull is complete (see pics). Makes a good strong handle while working on the hull also. Chine looks like it has a slight 'hook' but it's a tropical delusion caused by the bottom getting flatter towards the stern.
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9 comments
  1. Martin555
    Fleet Admiral
    Many years ago I used to mix French chalk and dope as a filler for balsa wood.
    Very easy to sand down.

    Martin.
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  2. jbkiwi
    Fleet Admiral
    Might try that sometime Martin sounds good. I buy proper Randolf brand (USA) butyrate aircraft dope from a local 100% aircraft accessory/parts co by the quart, (about 50 NZD as against 20 for 250ml from the hobby shop) so next time I'll try some. Have used it with talc (now I think of it - had completely forgotten DUH !). Good for fine finish on the plane models pre painting. Thanks for reminding me!
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40" Seaplane Tender, new build F

Finished fairing hull and correcting chine curve. Glassed hull tonight using 6oz cloth and West System epoxy resin. Took a few hours to dry even though I was using fast hardener due to cold weather, and when still flexible, trimmed off the excess cloth. Will give it a day and de-wax and sand it before giving it another coat of resin, then it will be on to sanding, filling and fairing again. Hull weighed 720g before glassing and 920g after ( probably end up around 1kg filled and painted)
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2 comments
  1. jbkiwi
    Fleet Admiral
    Thanks Martin, I find that if your framing is ok, and you use medium balsa (plank grain lengthways, you seem to come out with a much truer shape to f/glass than trying to torture sheets of balsa or ply round corners, (pretty much do it the same as a 100% boat and you can't go too far wrong) Managed to bring the chine down at the bow using filler (which took the most time)
    I'll re-do the frame patterns to fix this problem and do a few other dimension changes and frame positions in case anyone else might want to have a crack at this boat, once I've sorted everything out. I'll try and do it so I can email 100% frame outlines etc plus a bit of info to enable anyone with a bit of modelling skill to knock up a hull. As I said before, I'm making this up as I go along so it won't be perfect, but at least it should be a reasonable 'stand off' (long way off) scale model.😂
    Glassing is the fun easy bit! (check out my last 100% big glassing job on my 12ft 70s racing dinghy) I enjoy glassing, as it means you are sealing in all the hard work you've put in to building, repairing, restoring etc and it's going to be there for years to come.
    Liked by BOATSHED and Colin H and

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40" Seaplane Tender, new build G

Final coat of resin done and a smidgen of filler where I had to sand through the cloth, (bubbles) and it's on to sanding again and starting to paint. Props arrived today from China- Ali Express (6 days,-not bad at all!) These props are really good and durable and come in a variety of blades, sizes, and in LH and RH. I bought 25mm L & R and 30mm L & R ($8 NZ all up) and worth every penny. Very little cleaning up to do on them. I used these (25mm) on my HSL as well and they are perfect for the job. Not sure of the pitch as they don't show it (40/50 maybe) but they have a nice cupped front edge and good scale shape.
To give an idea,- the 36" 6lb HSL has 2x 2845 2000kv inrunners on 2s 2200 MaH Lipos and with these 25mm props will hit around 12-15 mph silly speed flat out.
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3 comments
  1. jbkiwi
    Fleet Admiral
    It's taken a few hours of scratching but its nearly there. Sanding's not as much fun as it used to be, (getting a bit of arthritis in me old age)
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40" Seaplane Tender, new build H

Finished sanding the hull after the second coat of resin with 60 grit then 220 wet and dry (used wet) and now hull is matted ready for painting. Have made the chine spray rails and top rubbing strakes and radiused one side of each, - was going to fit them but forgot the 1.5mm deck yet to attach so will wait till I glue the deck on. I can do the chine rails without a problem. Cut out the 1.5mm marine ply deck for a rough fit and added some 5x5 balsa frame top and longeron pieces to help give more deck gluing area. This boat has that much room inside I'll have no probs getting all the gear in, unlike the HSL which ended up getting a bit cramped (mind you 36" with twin everything, 4 batteries and a pump there's little wonder,- wanted to fit a smoker that worked through the exhausts with the water but ran out of space). I'm going to try this out on this boat.
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2 comments
  1. Martin555
    Fleet Admiral
    It is surprising the amount of work that is required to build a hull.
    I think you are doing a great job.
    Keep up the good work.

    Martin.
    Liked by BOATSHED
  2. jbkiwi
    Fleet Admiral
    Thanks, again but I owe it all to superglue Martin, makes planking pretty easy especially using the thick type. You can literally put a drop of glue on the center stringer, hold/clamp plank (which you have pre-cut lots of) for 15 secs and on to the next one and once done glue the ends. Pretty quick really, only took a few nights to rough plank it to get the shape (not concerned with looks at that stage,) trim, sand, fill and fair, glass, trim, de wax, sand, re-coat resin, de wax, finish sand, seal, undercoat, topcoat, have cup of tea and 'Bob's your uncle'. Once everything is sorted inside, (motor mounts, shafts etc coat inside with International Everdure 2 pot timber sealing resin (which also smooths out the inside) and you can virtually kick it round the floor once the deck's on,- strong but lighter than a glass hull.
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40" Seaplane Tender, new build I

Deck cut-outs done. Deck will go on once I've checked I have everything in that's not going to be a problem to get at later. There's tons of room to get the hands in so shouldn't be a worry. Once deck is on I can remove the top center brace from the 2 front openings to open the space up.
Waiting for the shafts to turn up so I can get the holes cut in the hull (will be making a template) ready for lining up with the mounts / motors etc. Making the rudders later once shafts are done to avoid any clashing with the props, and making sure they are easy to remove for shaft removal etc (unlike my HSL which has no access to the rudders, and the shafts have to come out frontwards through the 'engine room' bulkhead, - better than cutting holes in the rear deck where there weren't supposed to be any)
Something to remember on the future maintenance side!
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2 comments
  1. Martin555
    Fleet Admiral
    Nice,neat and tidy.
    I like it.
    You mentioned maintenance, on Cottesmore I mounted everything including motors on removable trays.(with location pins so that everything would line up every time)

    Martin.
    Liked by BOATSHED and RNinMunich and
  2. jbkiwi
    Fleet Admiral
    That's a good idea Martin. I was thinking along those lines but locating pins on a motor mount tray might be an idea. The motors in my HSL are on quite nice mounts which come out fairly easily, and they are in turn on blocks glued to a tray which is screwed onto the bearers. Due to lack of space, I had to do it that way so I could wriggle each motor out (the stiff motor wires go through the bulkhead to the ESCs on the other side) and you have to be careful not to bend them too much,- see pic) This boat has a lot more room to play with and I might make as much as possible 'plug in' with Deans type plugs or 'Banana plugs '( not too much worry about drawing a heap of current with 6v motors !)
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jbkiwi #10 of 47

40" Seaplane Tender, new build J

Glued deck on today (sun was out for a change) using 3 pre aligned/drilled dowels to locate it, as I had trimmed the deck fairly close to finished size and wanted it to go back in the right place for gluing. Just about set tonight so will give it a final trim and sand tomorrow.
Drive shafts turned up and don't seem too bad, not sure about the quality of the bearings but might knock them out and replace them with stainless from MBA if available. Don't want to have to do it once shafts are fitted.
Tested the motors again with universals on the shafts (in a word, rubbish. Thought I'd try them as they looked ok on line (and they are not too badly made) but they are only made for cars and not for high speed running. The small amount of play means that they vibrate due to not being concentric at speed, caused by centripetal force throwing the 'play' to one side. If anyone is contemplating them for boat shafts, don't bother. Perfect for slow angled or straight use (driving winches etc) as they run smoothly at angles.
The black motors Gool + other names) run at 800mA with no load whereas the silver cooled motors (spare motors for Felun boats) run at 2.3 A with no load. The Gool motors are 45T and will run down to a crawl (no load as do the Feluns) but are not as fast as the Felun motors which are bigger and probably have fewer turns.
I tested them with the car ESCs (32A cheapies and they worked fine (apart from the small center stop/reverse problem discussed previously). The ESCs were run on a near flat 2s LiPo and auto cut off at 3.55/6 volts / cell which is quite reasonable (3.3 being a safe min) they will re-start after a few secs then auto-cut again as soon as the voltage drops.
Will cut out center top 'spine' on hull when deck is set tomorrow and start making some floors and a motor mounting base plate. When it warms up a bit I'll spray the hull undercoat.
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